Tutorial Sep 20, 2022 · 4 min read

Avoid Epoxy Granite for DIY CNC

Epoxy granite is a material that has been gaining a lot of attention in the DIY CNC community for its ease of use and damping characteristics. However, there are some drawbacks to using epoxy granite that you should be aware of before you decide to switch to it for your next CNC build.

What is epoxy granite?

Epoxy granite, also known as polymer concrete, is a material made from a mixture of epoxy and granite aggregate. It is often used as a construction material or for making countertops, floors and other surfaces. Epoxy granite is strong and durable, and it can be shaped and molded into nearly any form. It is also resistant to heat, chemicals and impact — and it has beneficial damping characteristics.

How is it made?

Epoxy granite is a material that is made by combining epoxy resin with granite powder / aggregate. It is a strong and durable material that is often used in the manufacturing of countertops and other surfaces.

What are the benefits of epoxy granite?

Epoxy granite is an increasingly popular material for DIY CNC machines. It is strong and durable, yet relatively lightweight (vs steel) and easy to work with. In addition, epoxy granite is non-conductive and has excellent vibration damping properties, making it ideal for use in CNC applications.

While it is known for its damping properties… it is actually not that good versus alternatives.

So while epoxy granite is approximately 3–5× better in damping vs an empty steel tube, there are other alternatives which exceed that by ~50×.

Source: Durfill — Fraunhofer-IWU.

I’ll write a post about what damping actually is, which materials have which properties, and so on.

Epoxy granite is also harder to work with than it looks

Finally, epoxy granite can be difficult to work with if you don’t have experience. It requires special tools and techniques to ensure good end results.

What are the alternatives to epoxy granite?

Epoxy granite is a popular material for DIY CNC machines, but it’s not the only option. Other materials like UHPC (ultra-high-performance concrete) or other polymer concretes — like Durfill — can also be used to build a CNC machine. Each material has its own advantages and disadvantages, so it’s important to choose the right one for your project.

Which epoxy to buy?

As epoxy granite is a mix between epoxy and generally sand or other additives, you don’t need a specific epoxy to enable that. It must be noted that with these DIY solutions it is best to experiment with mixtures on a small scale before you make parts out of it or fill cavities on your CNC router or CNC mill.

There are various recipes floating around on YouTube and for example CNCzone. The best bet is to get your inspiration there.

FAQ


Not bad — just not as good as people think. It gives you roughly 3–5× the damping of an empty steel tube, which sounds good in isolation. The problem is that alternatives like Durfill give you roughly 50× more damping than an empty steel tube. Once you know that exists, it’s hard to recommend epoxy granite for the damping alone.

Based on the Fraunhofer-IWU data referenced by Durfill, a proper polymer concrete like Durfill outperforms epoxy granite by roughly an order of magnitude on damping. UHPC (ultra-high-performance concrete) is another serious option. Both beat epoxy granite where it actually matters.

Roughly 3–5× better damping than an empty steel tube. That sounds impressive, but it’s the baseline — not the ceiling. Filled polymer concretes like Durfill exceed that by a further ~50×.

Mix-ratio sensitivity, cure behaviour, and technique. Different recipes give very different results, and you only find that out by mixing them. It requires special tools and techniques, and it’s worth experimenting small-scale before committing to a full fill.

No — in principle any epoxy plus sand/aggregate will give you an epoxy-granite composite. But that’s also why experimentation matters: different epoxies have very different cure schedules, viscosities, and aggregate-bonding behaviour. Test a small batch before you commit to a machine-sized pour.

If the choice is “empty steel tube” vs “epoxy granite”, the epoxy granite is absolutely better. My point isn’t that epoxy granite is bad — it’s that if damping is the reason you’re doing it, there are materials that are dramatically more effective.

Planning a build? Come discuss materials in the Discord — I’d rather help you pick the right fill up front than fix a finished machine later.

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